Hard Drawn Steel Wire

APPLICATION OF HARD DRAWN STEEL WIRE

TYPEApplication of Hard Drawn Steel Wire
SLTension, compression or torsion springs that are chiefly subjected to low static stress.
SMTension, compression or torsion springs that are subjected to medium-high static stresses or, rarely, dynamic stresses.
DMTension, compression or torsion springs that are subjected to medium-high dynamic stresses. Also for wire shapes that require severe bending.
SHTension, compression or torsion springs that are subjected to high static stresses or moderately dynamic stresses.
DHTension, compression and torsion springs that are mainly submitted to high static strains and to medium levels of dynamic strains.
CLASS IICompression springs, extension springs,and torsion springs for high and dynamic stresses.

TYPES OF WIRES FOR SPRINGS. CLASSED ACCORDING TO EN 10270-1:

Tensile strengthStatic conditionsDynamic conditions
LowSL
MediumSMDM
HighSHDH

MECHANICAL PROPERTIES AND QUALITY REQUIREMENTS OF THE SL, SM, DM, SH AND DH STEEL WIRE TYPES EN 10270-1

Diameter of the wire dTensile strength Rm For steel wires of the typeCLASS II (approx.) 1)Minimum area reduction after Z break for SL, SM, SH, DM and DH wire types
Nominal value mmSLSMDMSHDH e
MPaMPaMPaMPaMPa%
d = 0.052800 – 35202700 – 3090
0.05 < d ≤ 0.062800 – 3520
0.06 < d ≤ 0.072800 – 3520
0.07 < d ≤ 0.082800 – 3480
0.08 < d ≤ 0.092800 – 3430
0.09 < d ≤ 0.102800 – 3380
0.10 < d ≤ 0.112800 – 3350
0.11 < d ≤ 0.122800 – 3320
0.12 < d ≤ 0.142800 – 3250
0.14 < d ≤ 0.162800 – 3200
0.16 < d ≤ 0.182800 – 3160
0.18 < d ≤ 0.202800 – 3110
0.20 < d ≤ 0.222770 – 3080
0.22 < d ≤ 0.252770 – 3010
0.25 < d ≤ 0.282680 – 2970
0.28 < d ≤ 0.302370 – 26502370 – 26502660 – 29402660 – 29402650 – 3040
0.30 < d ≤ 0.322350 – 26302350 – 26302640 – 29202640 – 2920
0.32 < d ≤ 0.342330 – 26002330 – 26002610 – 28902610 – 2890
0.34 < d ≤ 0.362310 – 25802310 – 25802590 – 28702590 – 2870
0.36 < d ≤ 0.382290 – 25602290 – 25602570 – 28502570 – 2850
0.38 < d ≤ 0.402270 – 25502270 – 25502560 – 28302560 – 2830
0.40 < d ≤ 0.432250 – 25202250 – 25202530 – 28002530 – 2800
0.43 < d ≤ 0.452240 – 25002240 – 25002510 – 27802510 – 27802650 – 2940
0.45 < d ≤ 0.482220 – 24802220 – 24802490 – 27602490 – 2760
0.48 < d ≤ 0.502200 – 24702200 – 24702480 – 27402480 – 2740
0.50 < d ≤ 0.532180 – 24502180 – 24502460 – 27202460 – 2720
0.53 < d ≤ 0.562170 – 24302170 – 24302440 – 27002440 – 27002550 – 2840
0.56 < d ≤ 0.602140 – 24002140 – 24002410 – 26702410 – 2670
0.60 < d ≤ 0.632130 – 23802130 – 23802390 – 26502390 – 2650
0.63 < d ≤ 0.652120 – 23702120 – 23702380 – 26402380 – 2640
0.65 < d ≤ 0.702090 – 23502090 – 23502360 – 26102360 – 2610
0.70 < d ≤ 0.752070 – 23202070 – 23202330 – 25802330 – 2580
0.75 < d ≤ 0.802050 – 23002050 – 23002310 – 25602310 – 25602500 – 280040
0.80 < d ≤ 0.852030 – 22802030 – 22802290 – 25302290 – 253040
0.85 < d ≤ 0.902010 – 22602010 – 22602270 – 25102270 – 251040
0.90 < d ≤ 0.952000 – 22402000 – 22402250 – 24902250 – 24902450 – 275040
0.95 < d ≤ 1.001720 – 19701980 – 22201980 – 22202230 – 24702230 – 247040
1.00 < d ≤ 1.051710 – 19501960 – 22001960 – 22002210 – 24502210 – 245040
1.05 < d ≤ 1.101690 – 19401950 – 21901950 – 21902200 – 24302200 – 243040
1.10 < d ≤ 1.201670 – 19101920 – 21601920 – 21602170 – 24002170 – 240040
1.20 < d ≤ 1.251660 – 19001910 – 21401910 – 21402150 – 23802150 – 23802350 – 265040
1.25 < d ≤ 1.301640 – 18901900 – 21301900 – 21302140 – 23702140 – 237040
1.30 < d ≤ 1.401620 – 18601870 – 21001870 – 21002110 – 23402110 – 234040
1.40 < d ≤ 1.501600 – 18401850 – 20801850 – 20802090 – 23102090 – 231040
1.50 < d ≤ 1.601590 – 18201830 – 20501830 – 20502060 – 22902060 – 22902260 – 250040
1.60 < d ≤ 1.701570 – 18001810 – 20301810 – 20302040 – 22602040 – 226040
1.70 < d ≤ 1.801550 – 17801790 – 20101790 – 20102020 – 22402020 – 22402210 – 245040
1.80 < d ≤ 1.901540 – 17601770 – 19901770 – 19902000 – 22202000 – 222040
1.90 < d ≤ 2.001520 – 17501760 – 19701760 – 19701980 – 22001980 – 22002110 – 235040
2.00 < d ≤ 2.101510 – 17301740 – 19601740 – 19601970 – 21801970 – 218040
2.10 < d ≤ 2.251490 – 17101720 – 19301720 – 19301940 – 21501940 – 215040
2.25 < d ≤ 2.401470 – 16901700 – 19101700 – 19101920 – 21301920 – 213040
2.40 < d ≤ 2.501460 – 16801690 – 18901690 – 18901900 – 21101900 – 211040
2.50 < d ≤ 2.601450 – 16601670 – 18801670 – 18801890 – 21001890 – 210040
2.60 < d ≤ 2.801420 – 16401650 – 18501650 – 18501860 – 20701860 – 207040
2.80 < d ≤ 3.001410 – 16201630 – 18301630 – 18301840 – 20401840 – 204040
3.00 < d ≤ 3.201390 – 16001610 – 18101610 – 18101820 – 20201820 – 202040
3.20 < d ≤ 3.401370 – 15801590 – 17801590 – 17801790 – 19901790 – 199040
3.40 < d ≤ 3.601350 – 15601570 – 17601570 – 17601770 – 19701770 – 197040
3.60 < d ≤ 3.801340 – 15401550 – 17401550 – 17401750 – 19501750 – 195040
3.80 < d ≤ 4.001320 – 15201530 – 17301530 – 17301740 – 19301740 – 193035
4.00 < d ≤ 4.251310 – 15001510 – 17001510 – 17001710 – 19001710 – 190035
4.25 < d ≤ 4.501290 – 14901500 – 16801500 – 16801690 – 18801690 – 188035
4.50 < d ≤ 4.751270 – 14701480 – 16701480 – 16701680 – 18601680 – 186035
4.75 < d ≤ 5.001260 – 14501460 – 16501460 – 16501660 – 18401660 – 184035
5.00 < d ≤ 5.301240 – 14301440 – 16301440 – 16301640 – 18201640 – 182035
5.30 < d ≤ 5.601230 – 14201430 – 16101430 – 16101620 – 18001620 – 180035
5.60 < d ≤ 6.001210 – 13901400 – 15801400 – 15801590 – 17701590 – 177035
6.00 < d ≤ 6.301190 – 13801390 – 15601390 – 15601570 – 17501570 – 175035
6.30 < d ≤ 6.501180 – 13701380 – 15501380 – 15501560 – 17401560 – 174035
6.50 < d ≤ 7.001160 – 13401350 – 15301350 – 15301540 – 17101540 – 171035
7.00 < d ≤ 7.501140 – 13201330 – 15001330 – 15001510 – 16801510 – 168030
7.50 < d ≤ 8.001120 – 13001310 – 14801310 – 14801490 – 16601490 – 166030
8.00 < d ≤ 8.501110 – 12801290 – 14601290 – 14601470 – 16301470 – 163030
8.50 < d ≤ 9.001090 – 12601270 – 14401270 – 14401450 – 16101450 – 161030
9.00 < d ≤ 9.501070 – 12501260 – 14201260 – 14201430 – 15901430 – 159030
9.50 < d ≤ 10.001060 – 12301240 – 14001240 – 14001410 – 15701410 – 157030
10.00 < d ≤ 10.501220 – 13801220 – 13801390 – 15501390 – 155030
10.50 < d ≤ 11.001210 – 13701210 – 13701380 – 15301380 – 153030
11.00 < d ≤ 12.001180 – 13401180 – 13401350 – 15001350 – 150030
12.00 < d ≤ 12.501170 – 13201170 – 13201130 – 14801130 – 148028
12.50 < d ≤ 13.001160 – 13101160 – 13101320 – 14701320 – 147028
13.00 < d ≤ 14.001130 – 12801130 – 12801290 – 14401290 – 144028
14.00 < d ≤ 15.001160 – 12601160 – 12601270 – 14101270 – 141028
15.00 < d ≤ 16.001090 – 12301090 – 12301240 – 13901240 – 139028
16.00 < d ≤ 17.001070 – 12101070 – 12101220 – 13601220 – 136028
17.00 < d ≤ 18.001050 – 11901050 – 11901200 – 13401200 – 134028
18.00 < d ≤ 19.001030 – 11701030 – 11701180 – 13201180 – 132028
19.00 < d ≤ 20.001020 – 11501020 – 11501160 – 13001160 – 130028

1) The values listed in DIN 17223:1964 were given in kg/mm2; the conversion performed is for guidance purposes.

PERMISSIBLE TENSILE STRENGTH RANGE (MPa) IN A SINGLE PACKAGE EN 10270-1:2011

Nominal diameter d mmSL, SM, SHDM, DH
d < 0.80150150
0.80 ≤ d < 1.60120100
1.60 ≤ d12070

The requirements are applicable to unit packages in which the mass in kilogrammes is not greater than the value 250 x d (d = wire diameter in mm) or a value of 1000 kg. In the case of coils with a higher mass, appropriate arrangements must be agreed.

HARD DRAWN STEEL WIRE – CHEMICAL COMPOSITION, MASS % EN 10270-1:2011

Chemical composition %
DesignationEuropean Standard (EN)CSiMnMax. PMax. SMax. Cu
SLEN 10270-10.35 – 1.000.10 – 0.300.40 – 1.200.0350.0350.20
SMEN 10270-10.35 – 1.000.10 – 0.300.40 – 1.200.0350.0350.20
SHEN 10270-10.35 – 1.000.10 – 0.300.40 – 1.200.0350.0350.20
DMEN 10270-10.45 – 1.000.10 – 0.300.40 – 1.200.0200.0250.12
DHEN 10270-10.45 – 1.000.10 – 0.300.40 – 1.200.0200.0250.12
CLASS IIDIN 17223:1964-1values not guaranteed0.0300.0300.12

Note- For diameters ≥ 1.6mm , the hard drawn steel wire can be supplied using patented or unpatented lead material.

DIAMETER TOLERANCES. PERMISSIBLE DEVIATIONS ACCORDING TO EN 10270-1

Diameter of the wire d
Nominal value mmPermissible deviations mm
0.05 < d ≤ 0.09± 0.003
0.09 < d ≤ 0.16± 0.004
0.16 < d ≤ 0.25± 0.005
0.25 < d ≤ 0.63± 0.008
0.63 < d ≤ 0.75± 0.010
0.75 < d ≤ 1.00± 0.015
1.00 < d ≤ 1.20± 0.020
1.20 < d ≤ 1.70± 0.020
1.70 < d ≤ 2.60± 0.025
2.60 < d ≤ 4.00± 0.030
4.00 < d ≤ 5.30± 0.035
5.30 < d ≤ 7.00± 0.040
7.00 < d ≤ 9.00± 0.045
9.00 < d ≤ 10.00± 0.050
10.00 < d ≤ 11.00± 0.070
11.00 < d ≤ 14.00± 0.080
14.00 < d ≤ 18.00± 0.090
18.00 < d ≤ 20.00± 0.100

OVALITY

The difference between the maximum diameter and the minimum diameter of the wire in the same cross section must be no greater than 50% of the total permissible deviation specified on the mechanical properties table.

WHEN SUPPLIED IN RODS. STRAIGHTENED WIRE:

Nominal diameter d mmDiameter tolerance a) mmSupply capacity b) mm.
Lower toleranceHigher toleranceMinimum lengthMaximum length
0.65 ≤ d < 0.80-0.010+0.022502000
0.80 ≤ d < 1.01-0.015+0,030302000
1.01 ≤ d < 1.35-0.020+0,040
1.35 ≤ d < 1.78-0.020+0,045
1.78 ≤ d < 2.01-0.025+0,055
2.01 ≤ d < 2.35-0.025+0,060304000
2.35 ≤ d < 2.78-0.025+0,065
2.78 ≤ d < 3.01-0.030+0,075
3.01 ≤ d < 3.35-0.030+0,080304000
3.35 ≤ d < 4.01-0.030+0,090
4.01 ≤ d < 4.35-0.035+0,100
4.35 ≤ d < 5.01-0.035+0,110304350
5.01 ≤ d < 5.45-0.035+0,120
5.45 ≤ d < 6.01-0.040+0,130
6.01 ≤ d < 7.12-0.040+0.1502504350
7.12 ≤ d < 7.67-0.045+0,160
7.67 ≤ d < 9.01-0.045+0,180
9.01 ≤ d < 10.01-0.050+0,200
10.01 ≤ d < 10.50-0.070+0,240

a) Diameter tolerances of straightened and cut lengths according to EN 10270-1
b) Approximate data for information purposes.

STANDARD LENGTH TOLERANCES

NOMINAL LENGTHTOLERANCE
L < = 1000 mm.+/- 1 mm.
1000 < L < = 4000– 0mm. / +3 mm.

COATINGS SUBJECT TO STANDARDS:

CoatingDescription
PhosphatedphThe wire is treated in a solution so that a layer of phosphated metal forms on its surface.
GalvanisingZThe surface is coated in a layer of zinc.
Zinc – AluminiumZAThe surface is coated in a layer of Zn 95 / Al 5(%)
ReddishrdThe surface is coated with a thin layer of copper, normally a conversion coating.
CopperyCuThe surface is coated in a thick (even) layer of copper

MINIMUM COATING DENSITY REQUIRED OF ZINC OR ZINC/ALUMINIUM EN 10270-1

Nominal diameter d mmMinimum coating density a) b) g/m²
0.20 ≤ d < 0.2520
0.25 ≤ d < 0.4025
0.40 ≤ d < 0.5030
0.50 ≤ d < 0.6035
0.60 ≤ d < 0.7040
0.70 ≤ d < 0.8045
0.80 ≤ d < 0.9050
0.90 ≤ d < 1.0055
1.00 ≤ d < 1.2060
1.20 ≤ d < 1.4065
1.40 ≤ d < 1.6570
1.65 ≤ d < 1.8575
1.85 ≤ d < 2.1580
2.15 ≤ d < 2.5085
2.50 ≤ d < 2.8095
2.80 ≤ d < 3.20100
3.20 ≤ d < 3.80105
3.80 ≤ d < 10.00110

a) The requirements regarding zinc coatings fall within class C in Standard EN 10244-2:2009.
b) If different coating weights are required, priority will be given to the reference coating weights established in Standard En 10244-2 (for example: class D of standard En 10244-2:2009).

SALT SPRAY TEST

Minimum coating density in order to achieve a certain number of hours. (Data provided for information purposes only)

GALVANISED COATINGZn – Al COATING
Exposure time (hours)Density of Zn (g/m2)Exposure time (hours)Density of Zn – Al (g/m2)
3680
4890120>40
72105240>60
96125264>75
120165288>85
144195312>100
168220360>110
192240408>125

The Zn – Al coating offers corrosion resistance that is 2 to 3 times higher than zinc in a salt spray test (NaCl) and in a SO2 atmosphere.

APPROXIMATE EQUIVALENTS

EUROPEANAMERICANJAPANESECHINESE
DESIGNATIONEN STANDARDDINASTMG-3506 / G3522GB / T 4357
SLEN 10270-1CLASS AA 227SWBSL
SMEN 10270-1CLASS BA 227SWCSM
SHEN 10270-1CLASS CA 228SWP-BSH
DMEN 10270-1A 227
DHEN 10270-1CLASS DA 228SWP-BDH
CLASS IIDIN 17223:1964-1CLASS II

HARD DRAWN STEEL WIRE: MECHANICAL STRENGTH AND TOUGHNESS

SPECIFICATIONS AND FINISHES

At VINCO we are specialists in the supply of wire and we have three types: round, square and flat wire. In addition, you can also order wire rod according to you r needs. Consult the capacities section where the measurements and images of each one of them are specified.

The chemical composition of the different drawn steel wires available in our catalogue is governed by the EN 10270-1:2011 standard, which refers to steel wires for mechanical springs. The products we supply from VINCO are mainly focused on stamping and electrocomponent parts, as well as works related to the automotive sector and other general applications.

Hard drawn steel wire has several coating options, which are listed in the standard: phosphated, galvanised, zinc-aluminium, reddish and copper. For the zinc-aluminium coating, the minimum coating masses depending on the nominal diameter of the drawn wire are defined in the finishing section of the product data sheet. In addition, salt spray tests are also carried out to test the materials against corrosion under extreme conditions, especially in coastal environments. In this test, the exposure period has been taken into account to determine the minimum coating mass in the case of galvanised and zinc-aluminium coating. The latter has a corrosion resistance 2-3 times higher than the zinc coating (in a fog test and in a S02 atmosphere).
In addition to the coatings listed in the Standard, VINCO offers you other options so that you can apply them in different conditions: tin plating, brass plating, electro-zinc plating, nickel plating and plastic plating in different colours.

TYPES OF PACKAGING AND SUPPLY FOR DRAWN WIRE

The packaging options we have available for drawn wire are specified, together with the maximum weight in kg, in the following table:

Packaging formatMaximum weight in kg
Roll500
Z-coil with horizontal or vertical axis orientation800
Plastic reel DIN 30017
Plastic reel DIN 35545
Metallic reel DIN 560 G200/32150
Metallic reel G240/40300
Metallic reel DIN 760 G280/40400
Metallic reel G360/40450
Wooden reel G240/40300
Wooden reel G360/40300
Rods

In addition to the type of packaging, we offer different supply possibilities to adapt to the needs of each customer, such as the type of palletisation – square or round – and the orientation of the axis of the reels – horizontal or vertical axis. Along with these packaging and supply options, at VINCO we have different protection elements to preserve all the properties of our wires during the shipping process: lid, VCI damp-proof paper, VCI damp-proof plastic, phytosanitary packaging, maritime packaging and damp-proof sacks.

Consult our team of professionals to resolve any doubts or queries you may have: write to us at info@vinco.es or call (+34) 94 412 33 99. We will be delighted to help you!